The Challenge

This leading automotive component manufacturer wanted to optimise operations and enhance production efficiency. They were looking to avoid unforeseen asset downtime and the resultant losses, achieve production efficiency and integrate sustainability into operations.

The Solution

We deployed IoT-based AOne sensors across the client’s factory that helped them keep tabs on their asset functionality and resource consumption. We facilitated 24/7 equipment monitoring and prevented possible asset downtime through predictive maintenance. AOne’s data-driven efficiency and precision helped the client achieve operational excellence and cost-efficiency.

– Energy management
– Water consumption monitoring
– Equipment health monitoring and predictive maintenance

Key Highlights

  • 50 % reduction in line pressure stabilisation time
  • 27 % reduction in compressor downtime
  • 50 % fewer cases of energy voltage shoot-ups and load-balancing downtime


  • Real-time data monitoring
  • Effective water conservation
  • Reduced energy bills
  • Improved asset performance
  • Assured cost-efficiency
  • 18000m3/annum savings in compressed air consumption
  • Improved specific energy and specific water intensity accounting

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